DV Training Services Pte Ltd is providing the one stop solution for the marine and shipyard industry work permit holders. We are providing safety courses as well as Shipyard Low levy training & test.
Now, new upgraded facility can accommodate more welders and training can be done simultaneously with different welding process. Different materials can handle in this upgraded facility For piping, CS, SS and CUNI materials and structure CS materials.
Outsourcing our training center and workshop facilities to third party for interview process provide adequate resources to complete the training and testing.
Welding is a fabrication process whereby two or more parts are fused together by means of heat, pressure or both forming a join as the parts cool.
In shielded metal arc welding (SMAW), an arc between a covered electrode and a weld pool is used to accomplish a weld. As the welder steadily feeds the covered electrode into the weld pool. Welding is one of the most popular ways to combine two metal parts into one. The process is simple: apply heat to each metal component
Gas tungsten arc welding (GTAW) uses a nonconsumable tungsten electrode that must be shielded with an inert gas. The arc is established between the tip of the electrode and works to melt the metal being welded. The consumable filler metal is added either manually or by some mechanized process.
What is Metal Inert Gas (MIG) Welding? Metal Inert Gas (MIG) welding is an arc welding process that uses a continuous solid wire electrode heated and fed into the weld pool from a welding gun. The two base materials are melted together forming a join.
welding is generally used for large and thick materials. It employs a consumable wire that acts as both the electrode and the filler material. Compared to TIG welding, it is much faster, resulting in shorter lead times and lower production costs
The Welding Procedure Specifications (WPS) is created to ensure the repeatable acceptability of the weld when the procedure is executed by trained and qualified professional welders. The advantage of computer-assisted processes is in making sure that essential, supplementary essential and non-essential variables are being followed, fulfilling the requirements of the code being used, ASME Section IX, AWS D1.1, API 1104, or any other.
DV Training providing the consultancy services to prepare the Welding Procedure Specification (WPS) accordance to the client requirements. The package is including the followings
A Welding Procedure Specification (WPS), is a document that serves as a guide for the effective creation of a weld that meets all applicable code requirements and production standards. WPS is a primary source for welders to refer before commencing their job. They must comply those parameters mentioned in the wps.
A Procedure Qualification Record (PQR) is the record of the actual weld test parameters used. It is the founding document as far as procedures are concerned and is used to produce welding procedure specification sheets (WPS) for production welds.
The WPS is written by welding engineer and needs to be mechanical tested to ensure the produced weld has required mechanical property. Before commencing the PQR Welding ensure all the equipment’s are calibrated and power sources connected properly, during welding record actual parameters as per approved “Proposed WPS”, this parameters need to be transfer to WPS for production welding
The completed weld coupon has to NDT tested before sent out to Mechanical test which is required to proven the mechanical properties such as strength, ductility etc. Please note WPS comes with the range, but PQR having actual records only. All the variables mentioned in the WPS must comply during production welding. All this variables must comply with international codes such as AWS D1.1, ASME Sec-IX, BSEN standards and client requirements
DV Training providing the consultancy services to prepare the Procedure Qualification Record (PQR) accordance to the client requirements. The package is including the followings
This Welding process is relevant to operators, technicians and supervisors across all process sector, to carry out plate wielding using 3G SMAW or 4G SMAW.
Through this theory session we will make the trainees understand about review maintenance documentation and technical manuals to determine required tasks
Prepare parts for welding in accordance with material specifications and job requirements, Select the type of welding to be used in the repair process
Check for distortions and measure components and parts to verify conformity with job specifications, Identify Properties of weld metals affect the weldability
Identify defective welded parts by visual examination and workshop tests and take corrective actions to address the causes of weld faults, Adhere to technical manuals and organisational procedures.
Process required maintenance documentation in accordance with regulatory requirements.
Welding Position: 3G
Welding Process: SMAW (Shielded Metal Arc Welding)
Plate Thickness: 10 mm
Welding Position: 3G
Welding Process: SMAW (Shielded Metal Arc Welding)
Plate Thickness: 25.4 mm
Welding Position: 4G
Welding Process: SMAW (Shielded Metal Arc Welding)
Plate Thickness: 10 mm
Welding Position: 4G
Welding Process: SMAW (Shielded Metal Arc Welding)
Plate Thickness: 25.4 mm
Welding Position: 6G
Welding Process: SMAW (Shielded Metal Arc Welding)
Pipe Thickness: 6” Sch 160
Welding Position: 6G
Welding Process: GTAW (Gas tungsten arc welding)
Pipe Thickness: 2” Sch 80
Pipe Grade: Carbon Steel
Welding Position: 6G
Welding Process: GTAW (Gas tungsten arc welding)
Pipe Thickness: 1/2” Sch 80
Pipe Grade: Carbon Steel
Welding Position: 6G
Welding Process: GTAW (Gas tungsten arc welding)
Pipe Thickness: 2” Sch 80
Pipe Grade: Stainless Steel
Welding Position: 6G
Welding Process: GTAW (Gas tungsten arc welding)
Pipe Thickness: 1/2” Sch 80
Pipe Grade: Stainless Steel
(GTAW Root by Same Person)
Welding Position: 6G
Welding Process: GTAW & SMAW
Welding Root: GTAW Root welded by the same person
Note: The welder qualified to weld using this certificate for both GTAW & SMAW process
Pipe Thickness: 6” Sch 160
(GTAW Root by Other Person)
Welding Position: 6G
Welding Process: GTAW & SMAW
Welding Root: GTAW Root welded by the other person
Note: The welder qualified to weld using this certificate only for SMAW process only
Pipe Thickness: 6” Sch 160
Welding Position: 3G
Welding Process: FCAW (Flex Cored Arc Welding)
Plate Thickness: 10 mm
Welding Position: 3G
Welding Process: FCAW (Flex Cored Arc Welding)
Plate Thickness: 25.4 MM
Welding Position: 4G
Welding Process: FCAW (Flex Cored Arc Welding)
Plate Thickness: 10 mm
Welding Position: 4G
Welding Process: FCAW (Flex Cored Arc Welding)
Plate Thickness: 25.4 MM
Welding Position: 6G
Welding Process: FCAW (Flex Cored Arc Welding)
Pipe Thickness: 6” Sch 160
(SMAW Root by Same Person)
Welding Position: 6G
Welding Process: SMAW & FCAW
Welding Root: SMAW Root welded by the same person
Note: The welder qualified to weld using this certificate for both SMAW & FCAW process
Pipe Thickness: 6” Sch 160
(SMAW Root by Other Person)
Welding Position: 6G
Welding Process: SMAW & FCAW
Welding Root: SMAW Root welded by the other person
Note: The welder qualified to weld using this certificate only for FCAW process
Pipe Thickness: 6” Sch 160